Recommended Reading: Cloud Software Helps Overcome Budget Constraints

The Smart Forecaster

Pursuing best practices in demand planning,

forecasting and inventory optimization

Smart Software recently announced a Software as a Service (SaaS) option for SmartForecasts—SFCloud™. Premises-based perpetual licenses will continue to be the preferred software implementation method for many organizations, but there are many reasons why demand for cloud-based solutions is taking off. A vintage post by Bill Richardson at ApplicantStack Team Blog summarizes key benefits of the SaaS model.

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      Recommended Resource: ‘Practical Time Series Forecasting: A Hands-On Guide’, by Galit Schmueli

      The Smart Forecaster

      Pursuing best practices in demand planning,

      forecasting and inventory optimization

      A readable, well-organized textbook could be invaluable to “help corporate forecasters-in-training understand the basics of time series forecasting,” as Tom Willemain notes in the conclusion to this review, originally published in Foresight: The International Journal of Applied Forecasting. Principally written for an academic audience, the review also serves inexperienced demand planning professionals by pointing them to an in-depth resource.

      This neat little book aims to “introduce the reader to quantitative forecasting of time series in a practical, hands-on fashion.” For a certain kind of reader, it will doubtless succeed, and do so in a stylish way.

      The author, Dr. Galit Shmueli, is the SRITNE Chaired Professor of Data Analytics and Associate Professor of Statistics and Information Systems at the Indian School of Business, Hyderabad. She has authored or coauthored several other books on applied statistics and business analytics.

      The book is meant to be a text for a “mini-semester” course for graduate or upper-level undergraduate students. I think it would be a stretch to believe there is enough technical material here to serve as the basis for a graduate course, but I could see it working well for undergraduates in industrial engineering or management who have had a prior statistics course (and therefore will indeed be able to “recall that a 95% prediction interval for normally distributed errors is…”).

      There are end-of-chapter exercises of appropriate size and even setups for three real-world semester projects, so instructors could use the book as envisioned by the author. The book illustrates its points using XLMiner, an Excel add-in, and students can use the free demo version for almost all the exercises. Text datasets are available from the book’s web site, which also provides a free time series analysis “dashboard” application. The author notes that other software can be used in place of XLMiner and mentions Minitab, JMP, and Rob Hyndman’s forecast library in R.

      While reading this book, I was delighted by its clarity. Having spent time recently correcting the technical prose of two otherwise good graduate students, I found the writing in this book to be a refreshing contrast, making technical concepts understandable.

      Another virtue of this book is its selection of topics. The technical ones are reasonably standard (smoothing methods, regression using polynomial trends, and dummy variables) but also range a bit toward the more exotic (logistic regression, neural nets, a bit of ARIMA). More impressive is the inclusion of what might be called “meta-topics” relevant to forecasting: performance assessment, an overview of alternative technical approaches, and one on the forecasting process, from definition of goals to ways to gear reports differently for managerial and technical audiences. This is the kind of forecasting wisdom we find in Chris Chatfield’s book (2004), though presented rather less tartly and with less mathematical exposition. I typically recommend Chatfield’s introductory book for more technical readers interested in getting into time series; I would recommend Shmueli’s book for a more general audience.

      No review is complete without quibbles. Here are a few—too few to undo my very positive view of this impressive little book:

      • The text makes a good case for “well formatted and easily readable” charts (p. 179). But I found many of the screen shots to be poorly printed and difficult to see. The book is otherwise so visually pleasing that these defects seem very out of character. It uses luxurious amounts of white space and whimsical marginal art to great effect, producing a very “light” feel that must surely help comprehension.

      • The author claims (p. 115) that smoothing methods (e.g., moving averages, exponential smoothing) cannot be fully automated because “the user must specify smoothing constants.” Of course, this is not so, since there are several software packages that do this, and the text later contradicts itself on this point on page 127.

      • The otherwise good discussion of autocorrelation misleads when it claims (p. 88) that negative lag-1 autocorrelation means that “high values are immediately followed by low values and vice versa.” Well, usually, but not always.

      When I finished reading this book, I realized immediately that there is another target audience outside the classroom. My company often conducts training sessions on the use of our software, and these include some general background on forecasting methods and processes. If we could excise the material on XLMiner, and even if we couldn’t, this text would make a wonderful “leave behind” to help corporate forecasters-in-training understand the basics of time series forecasting. The book is so well written, well organized and well designed that it might even be read. We can certainly use it to help our new programmers understand the applications they are developing. And this book might even serve as guilty reading for a graduate student who wants to really “get” what’s going on in Box, Jenkins and Reinsel (2008).

      Thomas Willemain, PhD, co-founded Smart Software and currently serves as Senior Vice President for Research. Dr. Willemain also serves as Professor Emeritus of Industrial and Systems Engineering at Rensselaer Polytechnic Institute and as a member of the research staff at the Center for Computing Sciences, Institute for Defense Analyses.

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          Truth in Forecasting—Practical Advice at Year’s End

          The Smart Forecaster

          Pursuing best practices in demand planning,

          forecasting and inventory optimization

          At year’s end, we are often caught up in thinking and planning for the coming year. Did 2013 turn out the way you expected? Will 2014 be dramatically different? Are there other factors—things we are planning to do; things we think our competitors might do; outside forces like changing taste, demographics or economics—that might change the course of business in the coming year?

          Most companies that do a formal forecast start out with a statistical projection of past sales patterns into the future. Your forecast model should detect and characterize any seasonality inherent in your markets and include that in the projection. But that’s just the first step.

          The next thing to consider is product lifecycle. Nearly all products go through a predictable cycle of introduction, acceptance and growth, maturity (demand levels off) and finally decline to obsolescence. These cycles can be as short as weeks or as long as decades. Clothing fashions and consumer electronics would be on the shorter end of the scale, while products like plumbing fixtures and construction equipment would experience longer cycles. In specialized situations like bus fleet management, entire fleets may be replaced over defined transition periods. In any case, the demand forecast should be adjusted to reflect increasing or decreasing demand according to the product’s position in its lifecycle.

          Now comes the hardest part—predicting the unpredictable. In general, the future is likely to look a lot like the recent past in a similarity to Newton’s first law of motion: a body in motion tends to stay in motion unless acted upon by an external force. But it’s those external forces that can send your carefully calculated forecast right into the gutter. A competitor might slash their prices to take away some of your market share. New technologies might obsolete your product before the end of its expected life span. Changing tastes or new regulations might stop sales in their tracks.

          But good things might happen as well. You might be the one to slash prices or improve your product and take away a competitor’s business. Your product may catch the fancy of the market and sales will skyrocket. A competitor may abandon the business or go bankrupt, leaving you with more opportunity.

          Should you plan for these kinds of things? Certainly, to the extent that you can. You may know when you’ll run promotions or phase in the next product line. But the future, by nature, is uncertain. History and your business knowledge of the past lay the foundation for your view of the future. Statistically-based tools can help you create a risk-adjusted forecast, with safety stock recommendations that correspond with the level of risk you are willing to take. Beyond this, your key to success is agility—the ability to adapt to changing conditions. Prepare the best forecast you can, build your plans around that forecast—then monitor sales and market conditions closely and continuously. Look for early warning that things may be going in a direction other than you predicted.

          You must be willing to recognize and adapt to changing conditions—in other words, don’t fall in love with your forecast and ignore evidence that it may be wrong. Pride of authorship in this case can be deadly to the business.

          It is also important to have contingency plans in place so you will be prepared to make the necessary changes to procurement, production and inventory to respond to the new estimate of demand. The best tools for this are the shortest possible lead times (both production and supplier), good supplier relationships and a clear view of the world and your markets.

          Forecasting is difficult mainly because people know it is likely to be wrong and nobody likes to be publicly and visibly wrong. Nevertheless, a good forecast is necessary to position the resources necessary to satisfy customer demands. Just be open to the first signs of change and be prepared to react quickly and decisively.

          Dave Turbide, CFPIM, CIRM, CSCP, CMfgE is a New Hampshire-based independent consultant and freelance writer. He can be reached via e-mail at dave at daveturbide dot com.

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              Estimating Safety Stock

              The Smart Forecaster

              Pursuing best practices in demand planning,

              forecasting and inventory optimization

              In my previous post in this series on essential concepts, “What is ‘A Good Forecast’”, I discussed the basic effort to discover the most likely future in a demand planning scenario. I defined a good forecast as one that is unbiased and as accurate as possible. But I also cautioned that, depending on the stability or volatility of the data we have to work with, there may still be some inaccuracy in even a good forecast. The key is to have an understanding of how much.

              This topic, managing uncertainty, is the subject of post by my colleague Tom Willemain, “The Average is not the Answer”. His post lays out the theory for responsibly confronting the limits of our predictive ability. It’s important to understand how this actually works.

              As I briefly touched on at the end of my previous post, our approach begins with something called a “sliding simulation”. We estimate how accurately we are predicting the future by using our forecasting techniques on an older portion of history, excluding the most recent data. We can then compare what we would have predicted for the recent past with our actual real world information about what happened. This is a reliable method to estimate how closely we are predicting future demand.

              Safety stock, a carefully measured buffer in inventory level we stock above our prediction of most likely demand, is derived from the estimate of forecast error coming out of the “sliding simulation”. This approach to dealing with the accuracy of our forecasts efficiently balances between ignoring the threat of the unpredictable and costly overcompensation.

              In more technical detail: the forecasts errors that are estimated by this sliding simulation process indicate the level of uncertainty. We use these errors to estimate the standard deviation of the forecasts. Now, with regular demand, we can assume the forecasts (which are estimates of future behavior) are best represented by a bell-shaped probability distribution—what statisticians call the “normal distribution”. The center of that distribution is our point forecast. The width of that distribution is the standard deviation of the “sliding simulation” forecast from the known actual values—we obtain this directly from our forecast error estimates.

              Once we know the specific bell shaped curve associated with the forecast, we can easily estimate the safety stock buffer that is needed. The only input from us is the “service level” that is desired, and the safety stock at that service level can be ascertained. (The service level is essentially a measure of how confident we need to be in our inventory stocking levels, with increasing confidence requiring corresponding expenditures on extra inventory.) Notice, we are assuming that the correct distribution to use is the normal distribution. This is correct for most demand series where you have regular demand per period. It fails when demand is sporadic or intermittent.

              In the next piece in this series, I’ll discuss how Smart Forecasts deals with estimating safety stock in those cases of intermittent demand, when the assumption of normality is incorrect.

              Nelson Hartunian, PhD, co-founded Smart Software, formerly served as President, and currently oversees it as Chairman of the Board. He has, at various times, headed software development, sales and customer service.

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                  Recommended Reading: Excellence in Demand Planning

                  The Smart Forecaster

                  Pursuing best practices in demand planning,

                  forecasting and inventory optimization

                  In a recent post at SupplyChainBrain, Robert Bowman takes a look at excellence in demand planning. Focusing on admirable qualities and techniques, it should be an interesting read for any demand planner seeking to improve his or her craft.

                   

                   

                   

                  .

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                  • Managing Spare Parts Inventory: Best PracticesManaging Spare Parts Inventory: Best Practices
                    In this blog, we’ll explore several effective strategies for managing spare parts inventory, emphasizing the importance of optimizing stock levels, maintaining service levels, and using smart tools to aid in decision-making. Managing spare parts inventory is a critical component for businesses that depend on equipment uptime and service reliability. Unlike regular inventory items, spare parts often have unpredictable demand patterns, making them more challenging to manage effectively. An efficient spare parts inventory management system helps prevent stockouts that can lead to operational downtime and costly delays while also avoiding overstocking that unnecessarily ties up capital and increases holding costs. […]
                  • 5 Ways to Improve Supply Chain Decision Speed5 Ways to Improve Supply Chain Decision Speed
                    The promise of a digital supply chain has transformed how businesses operate. At its core, it can make rapid, data-driven decisions while ensuring quality and efficiency throughout operations. However, it's not just about having access to more data. Organizations need the right tools and platforms to turn that data into actionable insights. This is where decision-making becomes critical, especially in a landscape where new digital supply chain solutions and AI-driven platforms can support you in streamlining many processes within the decision matrix. […]
                  • Two employees checking inventory in temporary storage in a distribution warehouse.12 Causes of Overstocking and Practical Solutions
                    Managing inventory effectively is critical for maintaining a healthy balance sheet and ensuring that resources are optimally allocated. Here is an in-depth exploration of the main causes of overstocking, their implications, and possible solutions. […]
                  • FAQ Mastering Smart IP&O for Better Inventory ManagementFAQ: Mastering Smart IP&O for Better Inventory Management.
                    Effective supply chain and inventory management are essential for achieving operational efficiency and customer satisfaction. This blog provides clear and concise answers to some basic and other common questions from our Smart IP&O customers, offering practical insights to overcome typical challenges and enhance your inventory management practices. Focusing on these key areas, we help you transform complex inventory issues into strategic, manageable actions that reduce costs and improve overall performance with Smart IP&O. […]
                  • 7 Key Demand Planning Trends Shaping the Future7 Key Demand Planning Trends Shaping the Future
                    Demand planning goes beyond simply forecasting product needs; it's about ensuring your business meets customer demands with precision, efficiency, and cost-effectiveness. Latest demand planning technology addresses key challenges like forecast accuracy, inventory management, and market responsiveness. In this blog, we will introduce critical demand planning trends, including data-driven insights, probabilistic forecasting, consensus planning, predictive analytics, scenario modeling, real-time visibility, and multilevel forecasting. These trends will help you stay ahead of the curve, optimize your supply chain, reduce costs, and enhance customer satisfaction, positioning your business for long-term success. […]

                    Inventory Optimization for Manufacturers, Distributors, and MRO

                    • Managing Spare Parts Inventory: Best PracticesManaging Spare Parts Inventory: Best Practices
                      In this blog, we’ll explore several effective strategies for managing spare parts inventory, emphasizing the importance of optimizing stock levels, maintaining service levels, and using smart tools to aid in decision-making. Managing spare parts inventory is a critical component for businesses that depend on equipment uptime and service reliability. Unlike regular inventory items, spare parts often have unpredictable demand patterns, making them more challenging to manage effectively. An efficient spare parts inventory management system helps prevent stockouts that can lead to operational downtime and costly delays while also avoiding overstocking that unnecessarily ties up capital and increases holding costs. […]
                    • Innovating the OEM Aftermarket with AI-Driven Inventory Optimization XLInnovating the OEM Aftermarket with AI-Driven Inventory Optimization
                      The aftermarket sector provides OEMs with a decisive advantage by offering a steady revenue stream and fostering customer loyalty through the reliable and timely delivery of service parts. However, managing inventory and forecasting demand in the aftermarket is fraught with challenges, including unpredictable demand patterns, vast product ranges, and the necessity for quick turnarounds. Traditional methods often fall short due to the complexity and variability of demand in the aftermarket. The latest technologies can analyze large datasets to predict future demand more accurately and optimize inventory levels, leading to better service and lower costs. […]
                    • Future-Proofing Utilities. Advanced Analytics for Supply Chain OptimizationFuture-Proofing Utilities: Advanced Analytics for Supply Chain Optimization
                      Utilities in the electrical, natural gas, urban water, and telecommunications fields are all asset-intensive and reliant on physical infrastructure that must be properly maintained, updated, and upgraded over time. Maximizing asset uptime and the reliability of physical infrastructure demands effective inventory management, spare parts forecasting, and supplier management. A utility that executes these processes effectively will outperform its peers, provide better returns for its investors and higher service levels for its customers, while reducing its environmental impact. […]
                    • Centering Act Spare Parts Timing Pricing and ReliabilityCentering Act: Spare Parts Timing, Pricing, and Reliability
                      In this article, we'll walk you through the process of crafting a spare parts inventory plan that prioritizes availability metrics such as service levels and fill rates while ensuring cost efficiency. We'll focus on an approach to inventory planning called Service Level-Driven Inventory Optimization. Next, we'll discuss how to determine what parts you should include in your inventory and those that might not be necessary. Lastly, we'll explore ways to enhance your service-level-driven inventory plan consistently. […]